| Lubricants
(click
here for lubricant tables)
Correct lubrication is critical to bearing performance,
reducing friction, dissipating heat and inhibiting corrosion on balls
and raceways. The lubricant will affect maximum running speed and temperature,
torque level, noise level and, ultimately, bearing life.
Lubricants are available for a whole range of
applications..
Silicon lubricants
have wide temperature ranges and change viscosity less with temperature.
They also have good water-resistance and are sfe to use with most plastics
but are unsuitable for high loads and speeds.
Perfluorinated lubricants
withstand temperatures of up to 300°C and are resistant to most chemicals.
They do not react with plastics or elastomers.
Mineral or synthetic based lubricants
are designed for general and high speed use.
Low viscosity oils and greases are used where
low lubricant resistance is required but higher viscosity lubricants may
be specified for high load applications. Although greases are usually
thought to be stiffer than oils, many modern low torque greases can even
produce similar torque figures to some of the instrument oils.
• Oils
– maintain their consistency well over a wide temperature range
and are easy to apply. For very low torque applications, a light instrument
oil should be specified. Higher running speeds are possible with oil but
the obvious drawback with oil is the fact that it tends not to stay in
place.
For anything other than very low speeds, continuous
lubrication through oil mist, oil jet or oil bath is normally necessary.
An exception to this is the use of a retainer (cage) that can be impregnated
with oil such as the phenolic retainer. Perfluorinated oils can offer
improved performance at slightly higher speeds as they don't migrate (run
out) as easily.
• Greases
– are simply oils mixed with a thickener to so that they stay inside
the bearing. Greases are generally more suitable for heavy loads and have
the obvious advantage of giving constant lubrication over a long period
without maintenance.
Finely filtered greases
are used for low noise applications.
Lithium based greases
are multipurpose, often low torque and high speed and widely used.
Polyurea thickened greases
have very good water resistance and a wide temperature range.
Aluminium complex greases
have excellent resistance to water washout.
USDA approved non toxic food grade greases
are required in food processing environments. H1 grade lubricats are needed
where incidental contact with food is possible and H2 where food contact
is not possible. These greases have excellent resistance to water washout.
PTFE thickened greases
can withstand very high temperatures.
Surprisingly, too much grease can be bad for a
bearing. A high fill will mean greater rolling resistance (higher torque)
which may not be suitable for many applications but worse still is the
risk of heat build-up. The free space inside a bearing is important in
allowing the heat to radiate away from contact area between balls and
raceway. As a result, too much grease can lead to premature failure. The
standard fill is 25% – 35% of the internal space but this may be
varied if required. A smaller percentage may be specified for low torque,
low load applications while a much higher fill may be advisable for a
high load application provided the speed is low.
• Dry Lubricants
– are used primarily in vacuum applications or where standard lubricants
are unsuitable. We use graphite based dry lubricants and also molybdenum
disulfide for its hardwearing and low friction properties and the fact
that it is insoluble in water and dilute acids. It is also effective within
a wide temperature range of -180 to +300C. By burnishing the balls and
raceways of a bearing, friction is reduced allowing higher speeds than
with dry bearings. This also gives improved performance in vacuum applications.
We stock many different lubricants
but for more information on our standard oils and greases, please see
our LUBRICANT
TABLES or go to the relevant manufacturer's website by clicking on
one of the following links:
Anderol
- Castrol - DowCorning/Xiameter
- DuPont - Exxon
- Kluber - Kyodo
Yushi - Mobil -
Rocol - Shell
|